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3D Printing

Past Projects

A selection of functional parts, prototypes, and personal builds — from motorsport engineering to community projects.

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Motorsport Sensor Bracket

SLA

LSP Innovative Automotive Systems · 2023 · ABS-Like Resin

High-rigidity sensor bracket for a racing prototype. Required <0.1 mm positional accuracy to meet mounting spec. Printed in SLA, post-cured, and finished with light sanding for a production-quality surface.

SLAMotorsportFunctionalPost-processing
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Custom Cable Management Clips

FFF

LSP Innovative Automotive Systems · 2023 · ASA

Series of UV-resistant cable routing clips for an engine bay prototype. ASA chosen for its thermal stability and UV resistance. Printed in batches of 40+; dimensions optimised over three iterations.

FFFASASeries ProductionEngineering
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Scout Group Name Badges

FFF

BdP · Jean Monnet Scouts · 2022 · PLA

Personalised name badges for the scout group — each badge with the member's name embossed, printed in group colours. Designed in Fusion 360, sliced in Cura. First project combining design, slicing, and post-painting.

FFFPLACommunityPainting
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Workbench Tool Organiser

FFF

Personal · 2022 · PETG

Modular wall-mount organiser for a home workbench — holders for calipers, screwdrivers, hex keys, soldering iron. PETG for the combination of rigidity and slight flex. Parametric design allows adding new holders without redesigning the base.

FFFPETGParametric DesignHome
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Raspberry Pi 5 Cluster Case

FFF

Personal · 2024 · PLA+

Compact rack-style case for a 3-node Pi cluster. Active cooling via 40 mm fans with 3D-printed ducts. Cable routing slots routed internally. Designed from scratch in Fusion 360, printed in three colour sections for visual separation.

FFFPLA+ElectronicsHomelab
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Aerodynamic Wing Mockup

SLA

LSP Innovative Automotive Systems · 2024 · Standard Resin

Scale mockup of a rear wing profile for wind-tunnel validation. SLA used to capture sharp trailing edges and smooth upper surface. Sanded to 2000-grit and primed for CFD marker painting.

SLAMotorsportAerodynamicsScale Model

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